9 Types Of Fabrication Machines Every Metal Shop Should Have
In any metalworking workshop, efficiency, precision, and productivity depend on the quality and variety of machinery. The right fabrication machine can greatly improve production rates, reduce waste, and provide superior finishes on metal products.
With advancements in technology, metal shops now have access to a number of machines specialized to meet metal fabrication needs. Below, we’ll look at some of the key types of fabrication machines that every metal shop should consider in order to maximize efficiency and output quality.
Nine Types Of Fabrication Machines
Hydraulic Press Brake
A hydraulic press brake is one of the most imperative machines for any metal fabrication shop. The machine is responsible for bending sheet metal into precise shapes. It uses a die to apply pressure and create a defined bend. The hydraulic nature of this fabrication machine brings high control. Hence, it’s instrumental for projects that call for consistent and accurate bends.
Metal shops frequently depend on hydraulic press brakes to form metal components for the automotive, aerospace, warehouse, and construction industries. Its adaptability means it can be used for steel, aluminum, brass, and more. With the ability to exert the required force and offer a number of bending angles, the hydraulic press brake is a must-have for any fabrication setup.
CNC Plasma Cutting Machine
Another fabrication machine for metal shops is the CNC plasma cutting machine. This equipment uses an accelerated jet of hot plasma to cut through conductive metals like steel, aluminum, and copper. CNC (Computer Numerical Control) technology delivers accurate cuts by following programmed designs. It’s perfect for custom and detailed shapes.
What distinguishes the CNC plasma cutting machine is its ability to make clean cuts at high speeds, without leaving rough edges. Efficiency is necessary for metal shops that deal with high-output production or difficult designs. With its precision and speed, this machine reduces production time and minimizes waste. It’s imperative for maintaining cost efficiency in metal fabrication services.
Hydraulic Safety Edger
Another piece of equipment in many metalworking shops is the Hydraulic Safety Edger. This fabrication machine eliminates the sharp edges of metal bars, making the finished product smooth and safe to handle.
These machines improve the safety of metal parts and the final product’s appearance. They are irreplicable for metal shops responsible for product finishing and quality assurance. Manufactured in the USA, these machines are built to last and are trusted by metal shops worldwide.
Mechanical Safety Edger
In addition to the hydraulic version, the Mechanical Safety Edger presents another solution for metal shops. Different from the hydraulic model, the mechanical safety edger uses a more straightforward mechanism to perform similar tasks.
This helps remove dangerous burrs and edges from metal bars. The machine can efficiently produce high-quality flat bars, so metal shops can keep production costs low without sacrificing quality.
Mechanical safety edgers are known for their reliability, consistency, and cost-effectiveness. They bring metal shop owners a long-term solution for edge finishing. This fabrication machine is especially beneficial in environments where speed and low operational costs are prioritized.
Sheet Metal Shears
Sheet metal shears are another staple for any fabrication workshop. These machines are meant to cut through sheet metal with precision. They give straight cuts with minimal waste. Metal shops that handle large quantities of sheet metal rely on shears to cut materials into workable sizes before further processing.
Available in both manual and hydraulic models, shears can handle different thicknesses of metal, so they’re versatile enough for any number of projects. Whether for construction, automotive, or artistic projects, sheet metal shears are important for maintaining a steady workflow in metal fabrication.
Laser-Cutting Machines
Laser-cutting machines are the pinnacle of precision cutting in the metalworking industry. These fabrication machines can cut through metals with unmatched accuracy using a focused laser beam. The result? Clean, burr-free edges that require little to no post-processing. This saves metal shops valuable time and resources.
CNC-controlled laser cutting machines are very versatile. They are perfect for large-scale industrial applications and intricate design work. They are capable of cutting through thin and thick materials alike. They are one of the most flexible options for any metal shop.
High-Speed Saws
High-speed saws are important for metal shops that need to make fast and accurate cuts through various metals. These saws cut with precision at high speeds for quicker production without sacrificing quality. Their ability to handle a range of metal thicknesses makes them versatile for many applications. This includes automotive, construction, and industrial projects.
The advantage of high-speed saws lies in their efficiency, reducing production time while maintaining clean cuts. This makes them an indispensable tool for any metal shop focused on maximizing output and maintaining a steady workflow.
Gauer Double Dump Table
The Gauer Double Dump Table is an efficient tool for any metal shop dealing with high-volume flat bars or strip production. Made with simplicity in mind, this fabrication machine provides for bi-directional dumping without interrupting production. Its modular design and adjustable stock cradles allow metal shops to accommodate different bar lengths.
The double dump table allows metal shops to maximize productivity without foregoing precision or safety. The machine’s design means it can handle rugged workloads. Hence, it’s an excellent addition to high-volume manufacturing environments.
Hydraulic Uncoiler
Finally, the Hydraulic Uncoiler is a fabrication machine for metal shops that handle coil materials. This machine is made to safely and efficiently handle large coils. It unrolls them with precision so that the metal can be fed into other fabrication machines.
For example, The Gauer 10,000 lb. uncoiler brings a safe and effective way to manage multiple coils for continuous production. With its remote-controlled operation, the hydraulic uncoiler delivers safer handling of coils.
It reduces the risk of injury while improving production speed. This machine is a perfect fit for metal shops concentrated on high-volume production lines because coils can be fed more efficiently into processing equipment.
The Gauer Advantage: Quality Fabrication Solutions
Gauer Metal Products, Inc. is known as an industry leader for reliable metal fabrication services. With over 78 years of experience, we are known for producing top-quality fabrication machines. This includes our highly trusted safety edgers and edging machines.
Our dedication to engineering excellence means that all products meet or exceed industry standards. Gauer Metal Products, Inc. also takes pride in its USA-based manufacturing facilities, producing every machine in-house to guarantee quality control and cost-effectiveness.
Whether your metal shop is based domestically or internationally, we present solutions that bring efficiency and long-term durability.
Call us at (908) 241-4080 or use our online form to reach out today!